Beam saw machines

Introduction of Precision-Cut Power: Mastering Beam Saw Machines
today we will discussed Top 10 Beam saw machines. Beam saw machines stand as stalwarts in this domain, offering unmatched capabilities in cutting large sheets of material with accuracy and speed.

WHY Require Beam Saw machines

the realm of woodworking and industrial cutting, few tools rival the efficiency and precision of beam saw machines. These robust and versatile machines are the backbone of countless manufacturing operations, effortlessly slicing through sheets of wood, plastic, and other materials with remarkable accuracy and speed. With advanced features such as computerised controls, laser-guided cutting, and automated material handling, modern beam saw machines offer unparalleled productivity while minimising waste. Whether you’re crafting custom furniture, producing cabinetry, or fabricating intricate designs, investing in a quality beam saw machine is a surefire way to elevate your craftsmanship and streamline your production processes.

10 Beam saw machines for wood working industries

बीम सॉ मशीन (Beam Saw Machine) एक ऑटोमेटेड कटिंग मशीन है जिसका उपयोग प्लाईवुड, MDF, पार्टिकल बोर्ड जैसी बड़ी शीट्स को तेज़ी और सटीकता से काटने के लिए किया जाता है। यह CNC कंट्रोल या प्रोग्रामेबल होती है और आमतौर पर फर्नीचर मैन्युफैक्चरिंग में उपयोग होती है।

यहां बताया गया है कि Beam Saw Machine कैसे चलाई जाती है – सरल और स्टेप-बाय-स्टेप तरीके से:

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🛠️ बीम सॉ मशीन चलाने की प्रक्रिया

🔹 1. सुरक्षा तैयारियाँ (Safety Precautions)

• सेफ्टी गॉगल्स, ईयर प्रोटेक्टर और डस्ट मास्क पहनें।
• कोई ढीला कपड़ा या एक्सेसरी न पहनें।
• मशीन के चारों ओर साफ-सुथरी जगह रखें।

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🔹 2. मशीन ऑन करें

• मुख्य पावर स्विच चालू करें।
• मशीन के HMI (Human Machine Interface) या टच स्क्रीन पर जाएं।

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🔹 3. प्रोग्राम या कटिंग प्लान चुनें

• यदि मशीन CNC कंट्रोल है, तो कटिंग प्लान पहले से बनाया जा सकता है (software जैसे कि CAD/CAM, या SAW optimization software से)।
• फॉर्मेट जैसे:
  • शीट का साइज
  • कट की लंबाई और चौड़ाई
  • किस क्रम में कट करना है

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🔹 4. शीट को लोड करें

• शीट को लोडिंग टेबल पर रखें (मशीन के पीछे या साइड में)।
• कई मशीनों में ऑटोमैटिक लिफ्ट सिस्टम होता है, वरना मैन्युअल लोड करें।

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🔹 5. शुरू करें कटिंग प्रक्रिया

• टच स्क्रीन या कंट्रोल बटन से “Start” दबाएं।
• मशीन ऑटोमैटिकली पोजिशनिंग, क्लैम्पिंग और कटिंग करेगी।
• बीम (pressing bar) शीट को दबाएगा ताकि कटिंग के समय हिले नहीं।

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🔹 6. कटिंग के दौरान ध्यान रखें

• मशीन के अंदर हाथ न डालें।
• किसी रुकावट या एरर पर मशीन तुरंत बंद करें।
• ऑटोमेटिक ब्लेड यूनिट कट के अनुसार मूव करती है।

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🔹 7. कटिंग पूरा होने पर शीट निकालें

• कट किए गए पीस को carefully बाहर निकालें।
• मटेरियल को प्रॉपर स्टैक करें।

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⚠️ सावधानियाँ (Important Safety Tips)

• मशीन के सेंसर्स और इमरजेंसी स्टॉप फंक्शन काम कर रहे हों।
• ब्लेड को साफ और शार्प रखें।
• किसी भी अनजाने एरर पर तुरंत मशीन बंद करें और टेक्नीशियन को बुलाएं।

Beam saw machines

Beam saw preventive check point:

Performing regular preventive maintenance checks on your beam saw can help ensure its optimal performance and longevity. Here’s a checklist of preventive maintenance checkpoints you can follow:

Blade Inspection: Check the blade for any signs of wear, dullness, or damage.
Ensure that the blade is securely mounted and aligned properly.
Blade Sharpness. Regularly sharpen or replace the blade as needed to maintain cutting quality.
Ensure that the teeth are sharp and free from any chips or dull spots.

10 Beam saw machines for wood working industries

Beam saw machine में scoring blade का बहुत महत्वपूर्ण काम होता है, खासकर तब जब आप laminated या carpeted wood panels( जैसे कि MDF, flyspeck board, plywood) काट रहे होते हैं ।

🔧 Scoring Blade का काम
Scoring blade, main aphorism blade से थोड़ा आगे और नीचे लगा होता है और इसका मुख्य कार्य material की face subcaste को पहले से हल्का काटना होता है ताकि जब main blade कट करे, तो laminate या veneer चिपके नहीं और edge बिलकुल साफ और फिनिश्ड मिले ।

📌 क्यों ज़रूरी है Scoring Blade
Chipping/ Ripping रोकना – Laminated boards काटते समय face फट सकती है या चिप हो सकती है । Scoring blade पहले ही हल्का कट लगा देता है ताकि main blade से साफ कट मिले ।

साफ़ और शार्प Edge – Final edge बिल्कुल smooth और साफ आती है ।

High- Quality Finishing – Furniture assiduity में प्रोडक्ट की फिनिशिंग बहुत मायने रखती है । Scoring blade उस फिनिश को बेहतर बनाता है ।

🔩 कुछ Specialized Points
Scoring blade छोटा होता है और उल्टी दिशा में घूमता है main blade की तुलना में ।

यह बहुत shallow कट करता है – आमतौर पर 1 – 2 mm गहरा ।

इसे impeccably align करना ज़रूरी होता है main blade के साथ, नहीं तो कट खराब हो सकता है ।

अगर आप laminated panels के साथ काम कर रहे हैं, तो scoring blade बहुत ज़रूरी है । अगर plain wood है, तो इसकी ज़रूरत नहीं होती ।

Material Support.

Check the material support systems (table, rollers, fences) for stability and alignment.
Ensure that the material is properly supported and secured during cutting to prevent vibration and ensure accurate cuts.

Dust Collection System: Inspect the dust collection system for any blockages or leaks.
Clean or replace filters as needed to maintain efficient dust extraction and protect the machine components from dust build up.

Guidance System: Check the guidance system (linear guides, bearings) for smooth operation.
Lubricate moving parts as recommended by the manufacturer to prevent friction and wear.

Electrical Components: Inspect electrical components (wiring, switches, controls) for signs of damage or wear.
Check for loose connections and tighten as needed.
Ensure that safety features such as emergency stop buttons are functioning properly.

Software and Controls (if applicable):

Verify that the software and control systems are functioning correctly.
Perform any software updates or calibration procedures recommended by the manufacturer.
Cleaning: Regularly clean the machine, removing any debris, dust, or residue from the cutting area and components.
Use compressed air or a vacuum cleaner to clean hard-to-reach areas.

Operator Training: Ensure that operators are properly trained in the safe and efficient operation of the beam saw.
Emphasise the importance of following manufacturer guidelines and safety procedures.

Documentation:

Keep a record of maintenance activities, including dates, tasks performed, and any issues encountered.
Refer to the manufacturer’s maintenance schedule and recommendations for guidance.
By following this preventive maintenance checklist regularly, you can help minimise downtime, prolong the lifespan of your beam saw, and ensure consistent cutting quality.

Beam saw spares part list

Creating a comprehensive spare parts list for a beam saw can vary depending on the specific make and model of the machine. However, here’s a generalized list of common spare parts that you may need to have on hand for maintenance and repairs:

Saw Blade:

Circular saw blades suitable for the material you’re cutting (e.g., plywood, MDF).
Various sizes and tooth configurations to match different cutting requirements.
Bearings and Bushings:

Bearings for the saw blade arbor and other moving parts.
Bushings for guiding and supporting components.
Belts and Pulleys:

Drive belts for motor and transmission systems.
Pulleys for transferring power between components.
Electrical Components:

Switches, relays, and contactors.
Fuses, circuit breakers, and electrical wiring.
Control panels and display units (if applicable).

Pneumatic cylinders, valves, and fittings.
Air hoses and connectors.
Guidance System Parts:

Linear guides, rails, and bearings.
Slide blocks and carriage assemblies.
Dust Collection System Parts:

Dust collection hoses, fittings, and adapters.
Dust collection bags or filters.
Vacuum motors and blowers.
Safety Components:

Emergency stop buttons and switches.
Safety guards and covers.
Safety interlock switches and sensors.
Miscellaneous Parts:

Nuts, bolts, screws, and fasteners.
Seals, gaskets, and O-rings.
Lubricants and maintenance chemicals.
Wear Parts:

Wear strips and guides.
Brushes or rollers for material feed systems.
Wear plates and liners for cutting surfaces.
Documentation and Manuals:

Spare parts catalog and manuals provided by the manufacturer.
Schematics and diagrams for reference during maintenance and repairs.
It’s essential to consult the manufacturer’s documentation and maintenance guidelines to determine the specific spare parts required for your beam saw model. Additionally, keeping an inventory of commonly used spare parts and regularly replenishing it can help minimize downtime and ensure smooth operation of the machine.

Beam saw machines on Google

1-Holzma (HOMAG Group) find more details about Beam saw please click here https://www.homag.com/en/holzma

Homag Beam saw cutting video –https://www.youtube.com/watch?v=zQxo82DPmGA

2-Biesse find more details about Beam saw please click here https://www.biesse.com/in/wood/panel-sizing-centers/selco-sk-4

Biesse Beam saw cutting video-https://www.youtube.com/watch?v=3TnASlWYkQw

3-SCM Group find more details about Beam saw please click here https://www.scmgroup.com/en_IN/scmwood/products/beam-saws.c907

SCM Beam saw cutting video-https://www.youtube.com/watch?v=3wbquO3f99I

4- Giben find more details about Beam saw please click here https://www.giben.com/panel-saws

Giben Beam saw cutting video- https://www.youtube.com/watch?v=s0mxqn8ypY0

5-Striebig find more details about Beam saw please click here https://www.striebig.com/en/vertical-saws/vertical-system

Striebig Beam saw cutting video- https://www.youtube.com/watch?v=wknY4z0kHCA

6-IMA Schelling find more details about Beam saw please click here

https://www.imaschelling.com/en/products/fh-4/5/6/8

IMA Schelling Beam saw cutting video-https://www.youtube.com/watch?v=3rW8ZtXOkAw

7-Elcon find more details about Beam saw please click here clickhttps://www.elconsawingtechnology.com/product

Elcon Beam saw cutting video-https://www.youtube.com/watch?v=-uVv0QohBsg

8-Casadei Industria find more details about Beam saw please click here https://www.casadeibusellato.com/en/products/automatic-panel-saws.c8003

Casadei industria Beam saw cutting video –https://www.youtube.com/watch?v=WwfsRCP90mc

9-Felder find more details about Beam saw please click here

https://www.felder-group.com/en-in/products/industry-panel-saws-c1960

Felder Beam saw cutting video-https://www.youtube.com/watch?v=hwKn3T88CTo

10-JAI Industries find more details about Beam saw please click here

https://www.jaiindustries.com/opticut-beam-saw.html

JAI Industries Bea saw cutting video-https://www.youtube.com/watch?v=68EDgcn7VHY

11- Wood tech find more details about Beam Saw click here https://www.woodtechconsultants.com/beam-saw-machine.html

Wood Tech Beam saw cutting video-https://www.youtube.com/watch?v=7N7nG8IBuB4

ARTICAL WRITTEN BY ARVIND SINGH